APPLICATION
This cable is specially designed for mobile equipment operating under high to extreme mechanical stresses with integrated fibre optics for the combined transmission of energy and data It is engineered to withstand high travel speeds, dynamic tensile loads, multi directional changes in movement across different planes, churning effects when running over rollers, and continuous torsional stresses It is particularly suitable for fast moving container cranes, portal cranes, stacker reclaimers, and large scale mobile industrial machinery.
CONDUCTOR: Phase and earth conductor made of tinned annealed stranded copper wires Class 5 in accordance with VDE 0295 and IEC 60228
CONDUCTOR SCREEN: Extruded inner semiconductive rubber compound and semiconductive tape
INSULATION: High grade special compound based on EPR quality at least 3GI3, in accordance with VDE 0207 Part 20
INSULATION SCREEN: Extruded outer semiconductive rubber compound easily stripped and semiconductive tape
OPTICAL FIBER: Fiber core diameter: 50, 62,5, or 9μm ; cladding diameter: 125μm ; coating diameter : 250μm
FIBER COVERING: Up to 24 cores fiber are used in PBT
CORE ARRANGEMENT: A three core design, where the earth conductor is divided into two parts and placed in the spaces between the cores with fiber optic element, with the cores layed up around a semi conductive filler incorporating an aramid rope at the center for added tensile strength and structural stability.
INNER SHEATH: Special rubber compound, quality at least 5GM3, in accordance with VDE 0207 Part 21
REINFORCEMENT: A braid of polyester threads, reinforced and bonded with vulcanization between the sheaths, delivers high durability to the sheath system
OUTER SHEATH: Special rubber compound quality at least 5GM5, in accordance with VDE 0207 – Part 21
STANDARD: Based on VDE 0250-813
GENERAL REQUIREMENTS: VDE 0250-1
GUIDE TO USE: VDE 0298-3, VDE 0298-4
ELECTRICAL TESTS: VDE 0472-501, 512, 508, 502, 503
NON-ELECTRICAL TESTS: VDE 0472-401, 402, 602,615, 613
CONDUCTOR RESISTANCE: VDE 0295, IEC 60228
FLAME RETARDANT: IEC 60332-1-2
OIL RESISTANT: IEC 60811-404
UV RESISTANCE: BS EN 50289-4-17 / Method B
WATER RESISTANCE: AD8
RATED VOLTAGE: 3,6/6 kV / 6/10 kV / 8,7/15 kV / 12/20 kV
TEST VOLTAGE: 11 kV / 17 kV / 24 kV / 29 kV
MAX. CONDUCTOR TEMPERATURE: 90°C
SHORT CIRCUIT TEMPERATURE: 250°C (Max. 5 s)
MIN. AMBIENT TEMPERATURE: -40°C
MAX. CURRENT CARRYING CAPACITY: VDE 0298-4
MIN. BENDING RADIUS: VDE 0298-3
MAX. TENSILE LOAD ON THE CONDUCTOR: 20 N/mm²
MAX. TENSILE LOAD ON THE CONDUCTOR: Up to 25 N/mm² (acc. To VDE 0298-3 : 15 N mm²)
TORSIONAL STRESS: ± 50 °/m
MIN. DISTANCE WITH S-TYPE DIRECTIONAL CHANGES: 20 x D
TRAVEL SPEED: max. 180 m/min
| 3,6/6 kV | |||||||||||||
| CAN* | Cross-section (mm2) | Conductor Diameter Max. (mm) | Earth Conductor Diameter Max. (mm) | Outer Sheath Diameter | Approx. Cable Weight (kg/km) | Min. Bending Radius Free moving (mm) | Permissible tensile force max. (N) | Dynamic tensile force max. (N) | Current Carrying Capacity (**) (A) | Short-circuit current (conductor) (kA) | Max. Electrical Resistance at 20°C (ohm/km) | ||
| Min. (mm) | Nom. (mm) | Max. (mm) | |||||||||||
| 4741.1 | 3×25+2×25/2+1x(12G62,5) | 7,30 | 5,50 | 38,5 | 41,6 | 42,6 | 2.737 | 426 | 1500 | 1875 | 131 | 3,58 | 0,795 |
| 4741.2 | 3×35+2×25/2+1x(12G62,5) | 8,90 | 5,50 | 41,5 | 43,3 | 44,5 | 3.121 | 445 | 2100 | 2625 | 162 | 5,01 | 0,565 |
| 4741.3 | 3×50+2×25/2+1x(12G62,5) | 10,50 | 5,50 | 44,5 | 46,3 | 47,5 | 3.748 | 475 | 3000 | 3750 | 202 | 7,15 | 0,393 |
| 4741.4 | 3×70+2×35/2+1x(12G62,5) | 12,60 | 6,60 | 50,0 | 52,6 | 54,0 | 5.018 | 540 | 4200 | 5250 | 250 | 10,01 | 0,277 |
| 4741.5 | 3×95+2×50/2+1x(12G62,5) | 14,40 | 7,80 | 54,0 | 56,9 | 58,0 | 6.180 | 580 | 5700 | 7125 | 301 | 13,59 | 0,21 |
| 4741.6 | 3×120+2×70/2+1x(12G62,5) | 16,40 | 9,50 | 59,5 | 64,6 | 65,7 | 8.058 | 657 | 7200 | 9000 | 352 | 17,16 | 0,164 |
| 4741.7 | 3×150+2×70/2+1x(12G62,5) | 18,20 | 9,50 | 63,0 | 65,7 | 67,0 | 8.833 | 670 | 9000 | 11250 | 404 | 21,45 | 0,132 |
| 4741.8 | 3×185+2×95/2+1x(12G62,5) | 20,20 | 10,80 | 67,0 | 70,7 | 72,0 | 10.552 | 720 | 11100 | 13875 | 461 | 26,46 | 0,108 |
| 4741.9 | 3×240+2×120/2+1x(12G62,5) | 23,10 | 12,40 | 74,5 | 80,3 | 81,4 | 13.750 | 814 | 14400 | 18000 | 540 | 34,32 | 0,0817 |
| 4741.10 | 3×300+2×150/2+1x(12G62,5) | 26,00 | 13,60 | 81,5 | 87,8 | 88,8 | 16.777 | 888 | 18000 | 22500 | 620 | 42,90 | 0,0654 |
| 6/10 kV | |||||||||||||
| 4742.1 | 3×25+2×25/2+1x(12G62,5) | 7,30 | 5,50 | 40,0 | 42,0 | 43,0 | 2.770 | 430 | 1500 | 1875 | 131 | 3,58 | 0,795 |
| 4742.2 | 3×35+2×25/2+1x(12G62,5) | 8,90 | 5,50 | 42,0 | 43,9 | 45,0 | 3.178 | 450 | 2100 | 2625 | 162 | 5,01 | 0,565 |
| 4742.3 | 3×50+2×25/2+1x(12G62,5) | 10,50 | 5,50 | 45,0 | 46,9 | 48,0 | 3.807 | 480 | 3000 | 3750 | 202 | 7,15 | 0,393 |
| 4742.4 | 3×70+2×35/2+1x(12G62,5) | 12,60 | 6,60 | 51,0 | 53,9 | 55,0 | 5.171 | 550 | 4200 | 5250 | 250 | 10,01 | 0,277 |
| 4742.5 | 3×95+2×50/2+1x(12G62,5) | 14,40 | 7,80 | 55,0 | 57,4 | 59,0 | 6.234 | 590 | 5700 | 7125 | 301 | 13,59 | 0,21 |
| 4742.6 | 3×120+2×70/2+1x(12G62,5) | 16,40 | 9,50 | 58,5 | 61,3 | 62,5 | 7.630 | 625 | 7200 | 9000 | 352 | 17,16 | 0,164 |
| 4742.7 | 3×150+2×70/2+1x(12G62,5) | 18,20 | 9,50 | 63,0 | 65,7 | 67,0 | 8.834 | 670 | 9000 | 11250 | 404 | 21,45 | 0,132 |
| 4742.8 | 3×185+2×95/2+1x(12G62,5) | 20,20 | 10,80 | 67,5 | 72,8 | 73,9 | 10.920 | 739 | 11100 | 13875 | 461 | 26,46 | 0,108 |
| 4742.9 | 3×240+2×120/2+1x(12G62,5) | 23,10 | 12,40 | 73,0 | 77,0 | 78,0 | 13.194 | 780 | 14400 | 18000 | 540 | 34,32 | 0,0817 |
| 4742.10 | 3×300+2×150/2+1x(12G62,5) | 26,00 | 13,60 | 81,5 | 87,8 | 88,8 | 16.777 | 888 | 18000 | 22500 | 620 | 42,90 | 0,0654 |
| 8,7/15 kV | |||||||||||||
| 4743.1 | 3×25+2×25/2+1x(12G62,5) | 7,30 | 5,50 | 42,0 | 43,8 | 45,0 | 2.937 | 450 | 1500 | 1875 | 139 | 3,58 | 0,795 |
| 4743.2 | 3×35+2×25/2+1x(12G62,5) | 8,90 | 5,50 | 45,0 | 47,3 | 49,0 | 3.527 | 490 | 2100 | 2625 | 172 | 5,01 | 0,565 |
| 4743.3 | 3×50+2×25/2+1x(12G62,5) | 10,50 | 5,50 | 50,0 | 52,8 | 54,0 | 4.449 | 540 | 3000 | 3750 | 216 | 7,15 | 0,393 |
| 4743.4 | 3×70+2×35/2+1x(12G62,5) | 12,60 | 6,60 | 53,0 | 55,8 | 57,0 | 5.422 | 570 | 4200 | 5250 | 265 | 10,01 | 0,277 |
| 4743.5 | 3×95+2×50/2+1x(12G62,5) | 14,40 | 7,80 | 58,0 | 60,7 | 62,0 | 6.688 | 620 | 5700 | 7125 | 319 | 13,59 | 0,21 |
| 4743.6 | 3×120+2×70/2+1x(12G62,5) | 16,40 | 9,50 | 64,0 | 66,7 | 68,0 | 8.372 | 680 | 7200 | 9000 | 371 | 17,16 | 0,164 |
| 4743.7 | 3×150+2×70/2+1x(12G62,5) | 18,20 | 9,50 | 68,0 | 70,7 | 72,0 | 9.641 | 720 | 9000 | 11250 | 428 | 21,45 | 0,132 |
| 4743.8 | 3×185+2×95/2+1x(12G62,5) | 20,20 | 10,80 | 72,0 | 75,9 | 77,0 | 11.426 | 770 | 11100 | 13875 | 488 | 26,46 | 0,108 |
| 4743.9 | 3×240+2×120/2+1x(12G62,5) | 23,10 | 12,40 | 77,0 | 82,8 | 83,9 | 14.221 | 839 | 14400 | 18000 | 574 | 34,32 | 0,0817 |
| 4743.10 | 3×300+2×150/2+1x(12G62,5) | 26,00 | 13,60 | 84,0 | 90,3 | 91,3 | 17.289 | 913 | 18000 | 22500 | 660 | 42,90 | 0,0654 |
| 12/20 kV | |||||||||||||
| 4744.1 | 3×25+2×25/2+1x(12G62,5) | 7,30 | 5,50 | 45,0 | 46,8 | 48,0 | 3.239 | 480 | 1500 | 1875 | 139 | 3,58 | 0,795 |
| 4744.2 | 3×35+2×25/2+1x(12G62,5) | 8,90 | 5,50 | 47,0 | 48,9 | 50,0 | 3.721 | 500 | 2100 | 2625 | 172 | 5,01 | 0,565 |
| 4744.3 | 3×50+2×25/2+1x(12G62,5) | 10,50 | 5,50 | 51,0 | 53,8 | 55,0 | 4.598 | 550 | 3000 | 3750 | 216 | 7,15 | 0,393 |
| 4744.4 | 3×70+2×35/2+1x(12G62,5) | 12,60 | 6,60 | 56,0 | 58,5 | 60,0 | 5.777 | 600 | 4200 | 5250 | 265 | 10,01 | 0,277 |
| 4744.5 | 3×95+2×50/2+1x(12G62,5) | 14,40 | 7,80 | 60,0 | 62,8 | 64,0 | 6.964 | 640 | 5700 | 7125 | 319 | 13,59 | 0,21 |
| 4744.6 | 3×120+2×70/2+1x(12G62,5) | 16,40 | 9,50 | 66,0 | 68,8 | 70,0 | 8.698 | 700 | 7200 | 9000 | 371 | 17,16 | 0,164 |
| 4744.7 | 3×150+2×70/2+1x(12G62,5) | 18,20 | 9,50 | 69,0 | 71,5 | 73,0 | 9.778 | 730 | 9000 | 11250 | 428 | 21,45 | 0,132 |
| 4744.8 | 3×185+2×95/2+1x(12G62,5) | 20,20 | 10,80 | 75,0 | 77,8 | 79,0 | 11.747 | 790 | 11100 | 13875 | 488 | 26,46 | 0,108 |
| 4744.9 | 3×240+2×120/2+1x(12G62,5) | 23,10 | 12,40 | 78,5 | 84,5 | 85,6 | 14.568 | 856 | 14400 | 18000 | 574 | 34,32 | 0,0817 |
| 4744.10 | 3×300+2×150/2+1x(12G62,5) | 26,00 | 13,60 | 85,5 | 92,0 | 93,0 | 17.639 | 930 | 18000 | 22500 | 660 | 42,90 | 0,0654 |
** Conductor temperature at 90 °C, Ambient air temperature at 30 °C
* CAN : Cable Article Number
*** Design available with 6, 12, 18 ort 24 fibers.
